CFD Process Modeling for Pharmaceutical
Industry
Since 1985, Technalysis, Inc. has been helping pharmaceutical
companies developing manufacturing processes of dry and liquid
products.
Technalysis has developed unique computer software tools and
experience which extends to a variety of problems in pharmaceutical
industry.By using these software tools, Technalysis can:
- Model the manufacturing process before the first prototype
is build
- Design the prototype process
- Model the scale-up
- Design the full-scale process
Technalysis Services for Pharmaceutical Industry
Tablet Filling
-
Chromatography
- Particle flows
- Filtration - Micro and Ultra filtration
- Mixing - Bin mixer, bladed mixer, stirrer, V-Mixer and
ribbon mixer
- Agitation - Vibro-mixer, vial plunger blade, stirred tank
reactor
- Fermentation - Tank design, perfusion tube, jacketed reactor
- Drying - Freeze drying,
spray drying, vacuum shelf drying, tray and fluidized bed
drying
Freeze Drying Process
- System analysis - Flow fume collection systems, purified
water distribution, filling line
- Flow with
particle tracking
- Barrier technology - Room flow, hood and box flow
- Cleanroom design
- High speed filing
- Drug delivery devices
- Melting and freezing phase changes
- Passage Software can be used with many other applications or
can be customized for specific need.
Materials
- Chemicals
- Fibers
- Food
- Glass
- Liquids
- Plastics
- Powders
- Solids
Benefits of Process modeling
- By using Technalysis simulation tools, one can study the
manufacturing process of a compound early on by:
- Determining the physical properties of the material from
a small sample
- Modeling and designing a prototype testing tool using
simulation
- Modeling and designing the scale-up version of the
prototype to full scale
- Since these processes require expensive machinery,
optimization leads to substantial cost savings during the
process design stage
- Technalysis software tools enable optimizing the
manufacturing process in a shorter time and at a lower cost as
compared to making changes and testing
- Technalysis can evaluate available equipment and aid in
optimizing for a specific compound
- The analysis results provide valuable insight to the details
of the manufacturing process
more on
Simulation
Tools for Pharmaceutical
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